Mechanical & Static Equipment Engineering

Pressure Vessels, Heat Exchangers, Storage Tanks & FEA Analysis

Comprehensive Mechanical Design Solutions

From concept to fabrication-ready documentation, we deliver ASME code-compliant mechanical engineering for pressure vessels, heat exchangers, storage tanks, and static equipment with precision FEA validation.

🔧 Pressure Vessels

ASME Code Compliant Design & Analysis

  • ASME Section VIII Div 1 & 2 design
  • PV Elite software for vessel analysis
  • Nozzle orientation and reinforcement
  • Saddle and lug support design
  • Wind and seismic load calculations
  • Material selection per ASME standards
  • Fabrication drawings with weld details
  • Design reports with PE certification

🔥 Heat Exchangers

TEMA Standards & Thermal Design

  • Shell and tube heat exchanger design
  • TEMA class design (R, C, B)
  • Thermal rating and sizing
  • Tube layout and baffle design
  • Pressure drop calculations
  • Expansion joint design
  • Tube sheet design and analysis
  • Complete fabrication drawings

🛢️ Storage Tanks

API 650/653 Compliant Tank Design

  • Vertical and horizontal tank design
  • API 650 (new tanks) / API 653 (existing)
  • Foundation design and analysis
  • Seismic and wind load design
  • Roof structure design (cone, dome)
  • Nozzle and manway details
  • Anchor bolt and chair design
  • Hydrostatic test requirements

⚙️ Static Equipment

Comprehensive Equipment Engineering

  • Columns and towers design
  • Reactors and separators
  • Filter housings and vessels
  • Drums and accumulators
  • Air receivers and expansion tanks
  • Skid package integration
  • Piping interface coordination
  • Support structure design

Skid Package Engineering

Complete modular system design with structural, piping, and equipment integration

3D Modeling

CADWorx Plant Design

  • 3D piping layout and routing
  • Equipment placement optimization
  • Pipe support location
  • Isometric generation
  • Bill of materials (BOM)
  • Clash detection with Navisworks

Structural Analysis

STAAD.Pro Engineering

  • Skid frame structural design
  • Load analysis (dead, live, wind, seismic)
  • Steel connection design
  • Lifting lug design
  • Transportation load analysis
  • Foundation interface design

Stress Analysis

CAESAR II Pipe Stress

  • Piping flexibility analysis
  • Thermal expansion evaluation
  • Nozzle load verification
  • Support design and location
  • Code compliance (B31.1, B31.3)
  • Stress isometrics

FEA & Advanced Analysis

Finite element analysis for complex geometries and critical load conditions

📊 Finite Element Analysis

ANSYS & SolidWorks Simulation

  • Static structural analysis
  • Thermal stress analysis
  • Modal and harmonic analysis
  • Fatigue and buckling analysis
  • Contact and nonlinear analysis
  • Complex geometry validation
  • Optimization studies
  • Detailed FEA reports

📋 Deliverables

Complete Documentation Package

  • Design calculations (PE stamped)
  • Fabrication drawings (GA, detail)
  • Material specifications
  • Bill of materials (BOM)
  • Welding procedures (WPS)
  • Quality control requirements
  • Hydrostatic test procedures
  • 3D models (STEP, IGES)

Software & Standards

Design Tools

  • PV Elite
  • CAESAR II
  • CADWorx
  • STAAD.Pro

3D Modeling

  • SolidWorks
  • AutoCAD
  • Plant 3D
  • Navisworks

FEA Software

  • ANSYS
  • SolidWorks Simulation
  • STAAD.Pro
  • PV Elite FEA

Standards

  • ASME VIII
  • TEMA
  • API 650/653
  • ASME B31.1/B31.3

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